The manufacturing facilities of Zodiac are typically stretched out over an expanse of nearly 35,000 sq. feet each, and are constant in design/layout. The cutting rooms have specially designed cutting tables to accommodate cloth lays of over 60 yards, and which are spread using automated, state of the art equipment. Fusing is done on high-end Kannegiesser machines in air-conditioned rooms to maintain correct fusing conditions. All shirts are fully matched and balanced as a standard.

After cutting, the garments are sent to the sewing section. The sewing section of each plant typically consist of five to seven stage assembly lines, with specialised machines for critical operations.

The finishing rooms are equipped with modern steam irons, boilers, heated folding tables and vacuum tables, which result in a well-presented garment.

Our Plants also have mordern embroidery, washing and placement-printing facilities.

All manufacturing facilities have their own captive power generating units, so that they are not affected in times of power failures and therefore are able to adhere to customer delivery schedules.

All factories are compliant with social issues and have been audited and certified by several independent organisations as being socially responsible. Zodiac is one of the first SA 8000 certified menswear companies in the world.